Manufacturing Automation Solutions
Fresh Consulting designs and builds custom automation solutions to help you decrease costs, reduce labor, and boost productivity. We are a full-service automation integrator, designing and building custom automation solutions and manufacturing automation systems for assembly, fabrication, material handling, packaging, and automated test.
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We deliver customized, scalable manufacturing automation solutions
Our core strength is the design and development of automated manufacturing equipment tailored to your exact needs. Our process is built around a tight integration with your team, where we learn every nuance of your process, create a concept that addresses each element, and then build that concept into a factory-ready solution for your use.
- Increase productivity with scalable production automation solutions.
- Reduce waste through cost‑effective automation solutions for manufacturing.
- Improve quality using error‑proof automation in manufacturing and automated defect detection solutions for precision manufacturing.
Cell Layout and Machine Design
Cell layout, machine design, and assembly automation systems engineered for efficient, high‑throughput production.
Robot Integration
Custom robotic automation solutions and integration services that streamline manual tasks and improve the consistency of manufacturing automation operations.
Machine Vision
Machine vision inspection, test, and measurement automation for real-time, reliable, data‑driven manufacturing quality control.
Part Feeding
Part feeding solutions that deliver consistent, oriented components to automation systems for smoother, faster production.
Control System Design & Programming
Automation systems and controls, including PLC‑based manufacturing automation solutions.
Process Flow & Factory Design
Manufacturing process automation solutions and factory automation design that optimize flow, space, and throughput.
Process Development
Custom manufacturing automation solutions and smart factory systems that transform manual processes into scalable, repeatable workflows.
Design for Automation
Design for automation and turnkey automation solutions that ensure products and processes are ready for efficient, reliable production.
Joining
Fresh’s manufacturing automation solutions specialists build custom systems that integrate joining, machining, and forming into complete production automation solutions.
- Inductive and Resistance Brazing
- Laser & Point Soldering
- Press Fit
- Heat and Ultrasonic Staking
- Ultrasonic Welding
- Laser Welding
- Arc Welding – GMAW/GTAW/SMAW/FCAW
- Resistance Welding
Material Removal & Addition
Fresh’s manufacturing automation solutions specialists design bespoke systems that integrate material removal into precise, repeatable automated workflows.
- Sawing
- Drilling
- Grinding
- Milling
- Laser ablation
- Flame spray
- Plasma spray
- Laser metal deposition
Material Forming
Fresh’s manufacturing automation solutions specialists engineer forming systems that shape components reliably as part of fully integrated production automation solutions.
- Orbit
- Swaging
- Crimping
- Plastic Thermoforming
Dispensing & Curing
Our manufacturing automation equipment supports precise production line dispensing and curing with real‑time inventory visibility and traceability.
- Pressure – Time
- Positive Displacement: Auger, Piston, Progressive Cavity, Peristaltic
- Jetting
- Curing: UV, Heat, Queue
Test & Measurement
We deliver test and measurement automation with machine vision inspection, leak detection, and fully automated quality‑control stations for a variety of industries and settings.
- Machine Vision Inspection and Gaging
- Optical Power Measurement
- Voltage, current hi-pot, flux & frequency
- Leak: Pressure Decay, Mass Flow, Trace Gas Detection
Manufacturing automation solutions partners for system scalability and innovation
As a manufacturing automation company and solutions provider, we help you scale systems and drive continuous improvement. Our experts view client engagements as ongoing strategic partnerships, helping companies improve processes and maximize from project kickoff to post-deployment.
Fresh goes beyond average manufacturing automation companies by delivering on your core requirements while also helping you build a foundation for future scalability and system improvements.
- Align cross‑functional teams to plan adaptive automation systems for manufacturers.
- Explore and validate your strategy with rapid prototyping, then transition into turnkey automation solutions ready for production.
- Adapt to AI and Industry 4.0 manufacturing automation trends with a partner focused on scalable industrial automation solutions.
Security & Compliance Standards
At Fresh Consulting, we prioritize the highest standards of security, data protection, and regulatory compliance to ensure our clients’ trust and confidence.
- SOC 1® Type 1 Compilant
- SOC 2® Type 1 (In Progress)
- CMMC (The Cybersecurity Maturity Model Certification) 2.0 Level 2 Compliant
- NIST (National Institute of Standards and Technology, U.S. Department of Commerce) 800-171 Compliant
- ITAR (The International Traffic in Arms Regulations) Compliant
- EAR (Export Administration Regulations) Compliant
Tell us about your project
Please provide us with initial information about your manufacturing automation project and we'll set up a discovery call to learn more.
Our proven process
Explore our approach to creating autonomous systems and machines that augment operations and workflows. We automate across a variety of use cases allowing your business to increase efficiency, maintain control, maximize throughput, and increase precision.
Related hardware capabilities
Explore our other engineering services, which allow our team to solve challenges for your organization and others, regardless of size, industry vertical, or product category.
