Manufacturing Test System

High-Volume Automation and Testing

Fresh High Volume Automated Manufacturing & Test System – Hero

An overseas collaboration, with end-to-end implementation and ongoing support

The Challenge

Intelligent machines augment manufacturing operations, providing always-online production. For a client who needed to increase their capacity and reduce labor, we provided the technical consultation and engineering prowess needed to reimagine their manufacturing environment, building an advanced system to maximize productivity.

Our Solution

The Fresh team collaborated with engineers worldwide to design automated test and manufacturing cells, built them with our Asia manufacturing partner, and finally installed the machines at multiple international factories. We delivered a unique value in this space by providing local collaboration and support with cost-effective overseas fabrication, integration, and ongoing support.

Key Contributors
Terence Tam
Terence Tam
Joshua Hockett
Joshua Hockett
Chris Wong
Chris Wong
Steve Marquis
Steve Marquis
Avinash Singh
Avinash Singh
Tyler Bowen
Tyler Bowen
Jonathan Shimoda
Jonathan Shimoda
Fraser Midstokke
Fraser Midstokke
Schuyler "Cole" Wilhelm
Schuyler "Cole" Wilhelm
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Rapid manufacturing, with proven results

The product tripled the capacity and reduced labor for the client. These custom-automated cells utilize palletized conveyor systems to perform test and assembly tasks. They operate at rates of up to 900 units per hour, which is a significant improvement for a client seeking to optimize their throughput.

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Technologies demonstrated

  • High-Speed Laser Measurement
  • NFC/RFID Testing
  • BLE Testing
  • Touch Sensor Testing
  • IMU Testing
  • Leak Testing
  • Automated Soldering
  • Sensor Calibration
  • Product Configuration
  • HMI and PLC Software
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Increasing scope, expanding reach, and maximizing ROI

With our experience deploying systems overseas, we created a workflow and implementation approach customized to the client’s needs. Our holistic engineering process goes beyond building the product to also providing strategic business consultation. As such, the client received a ready-made solution geared for operation on day one.

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